Optimizing Thermal Processes in Carbon Manufacturing with Simulation

Guest Bojan Jokanović July 5, 2018

Guest blogger Bojan Jokanović of SGL Carbon GmbH, one of the world’s leading manufacturers of carbon-based products, discusses the optimization of thermal processes in the carbon industry. Carbon products are used in many industries, including semiconductors, car manufacturing, ceramics, and metallurgy. Properties of graphite including high-temperature stability, good thermal and electric conducting behavior, and high chemical stability make this material unique. However, carbon manufacturing is an energy-intensive industry. We must build digital process chains to optimize processes and minimize costs.

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Kateryna Vyshenska June 28, 2018

Say you want to compute thermal expansion and stresses in an object. You provide the heat fluxes and temperature constraints on the boundaries, compute, and get a convergence error. Often, this result comes from a lack of displacement constraints. However, it is not trivial to provide constraints that do not induce artificial stresses. Today, we showcase the Rigid Motion Suppression feature in the COMSOL Multiphysics® software, which you can use to automatically figure out the constraints you need.

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Yosuke Mizuyama June 26, 2018

In a previous blog post, we discussed the paraxial Gaussian beam formula. Today, we’ll talk about a more accurate formulation for Gaussian beams, available as of version 5.3a of the COMSOL® software. This formulation based on a plane wave expansion can handle nonparaxial Gaussian beams more accurately than the conventional paraxial formulation.

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Kirill Shaposhnikov June 18, 2018

A thorough analysis of a loudspeaker driver is not limited to a frequency-domain study. Some desirable and undesirable (but nonetheless exciting) effects can only be caught by a nonlinear time-domain study. Here, we will discuss how system nonlinearities affect the generated sound and how to use the COMSOL Multiphysics® software to perform a nonlinear distortion analysis of a loudspeaker driver.

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Christian Wollblad June 13, 2018

We have already discussed the factors that make a high-quality mesh and how to prepare a CFD model geometry for meshing. In this follow-up blog post, learn about physics-controlled meshing, adaptive mesh refinement, and how to use a variety of meshing tools in the COMSOL Multiphysics® software for your fluid flow simulations.

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Pär Persson Mattsson June 12, 2018

In a previous blog post, we explained how to run a job from the COMSOL Multiphysics® software on clusters directly from the COMSOL Desktop® environment, without any interaction with a Linux® operating system terminal. Since this terminal is sometimes treated with excessive respect, the ability to start a cluster job directly from the graphical user interface is one of the most useful features in the COMSOL® software. Plus, there’s more to it… Enter the Cluster Sweep node.

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Christian Wollblad June 11, 2018

The quality of a computational fluid dynamics (CFD) model is often determined by the quality of the mesh used to solve the problem. A good mesh facilitates convergence, reduces memory requirements, and results in accurate solutions. It is therefore worthwhile to invest time and thought into creating the mesh when solving a CFD problem. In this blog post, we describe the factors of a quality mesh and how to prepare a fluid flow model geometry for meshing.

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Mranal Jain June 4, 2018

If you want to create an animation from your simulation results, the COMSOL Multiphysics® software offers a variety of powerful and flexible options. In this blog post, we will explore the idea of creating a nontrivial animation by combining slices along the azimuthal direction for a 3D model.

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Ed Fontes June 1, 2018

Every four years, people interested in association football/soccer (a few billion people) talk about the FIFA World Cup™. We at COMSOL are no exception. During coffee breaks and lunches, we are discussing the different teams, players, preparations, and the tiny details that might impact the teams. The ball is an important protagonist of the games. The subject of the ball combines our passion for soccer and physics into one discussion!

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Ed Fontes May 31, 2018

In a previous blog post, we discussed using field-based methods (level set and phase field) for modeling free surfaces. Another option, moving mesh, can handle free liquid surfaces that do not undergo topology changes. In this blog post, we will demonstrate how to use the moving mesh method for modeling free surfaces and compare the results with field-based methods.

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Walter Frei May 25, 2018

One of the more common uses of the AC/DC Module, an add-on to the COMSOL Multiphysics® software, is for modeling conductors and other lossy materials in time-varying magnetic fields when there are significant induced currents. The appropriate modeling approach depends upon how quickly the magnetic fields vary over time. Here, we review the basics and describe various modeling techniques to use.

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