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Corrosion Modulex

Atmospheric Corrosion

This model simulates atmospheric galvanic corrosion of an aluminum alloy in contact with steel. The electrolyte film thickness depends on the relative humidity of the surrounding air and the salt load density of NaCl crystals on the metal surface. Empirical expressions for the oxygen ... Read More

Potential Profile in Batteries and Electrochemical Cells

The purpose of this model is to visualize the electric potential in an electrochemical cell, for example a battery. This is done at OCV and during operation. In a battery, this would correspond to OCV, discharge, and recharge. The potential profile is explained both for cells with planar ... Read More

Localized Corrosion Using the Level Set Method

This example models galvanic corrosion between two different phases in a magnesium alloy for a representative cross-sectional microstructure configuration. The Level Set interface is used here to model dissolution of a constituent phase leading to topological changes. The electrode ... Read More

Crevice Corrosion of Nickel with Electrode Deformation

This model exemplifies the basic principles of crevice corrosion and how a time-dependent study can be used to simulate the electrode deformation. The model is in 2D and the polarization data for the corrosion reaction is taken from a paper by Absulsalam and others. The model and the ... Read More

Alternating Current-Induced Corrosion

Corrosion induced due to alternating current (AC) is evident in the oil and gas industry, particularly when a pipeline is in close proximity to the high power transmission lines. A numerical model presented here first evaluates the effect of direct current (DC) applied potential on ... Read More

Corrosion Under an Evans Droplet

An Evans droplet experiment is a century-old corrosion experiment for demonstrating oxygen transport-limited corrosion. A droplet of water is placed on a metal surface, and over time the surface features differences in the radial direction of the surface in terms of amount of corroded ... Read More

Estimation of Corrosion Kinetics Parameters

This tutorial shows how to use the Optimization interface to perform electrode kinetics parameter estimations based on polarization data. A zero-dimensional electrode polarization model is defined that separates kinetics expressions for the metal dissolution and the oxygen reduction ... Read More

Stray Current Pipeline Corrosion

The impressed current cathodic protection (ICCP) system is often employed to mitigate corrosion of buried pipelines in the oil and gas industry. Metallic objects such as buried pipelines, which are present within the current flow of the ICCP system, may suffer from the stray current ... Read More

Atmospheric Corrosion with Mass Transport

Atmospheric corrosion occurs when metallic structures are exposed to humid air forming a thin electrolyte film in the range of up to a few hundred micrometers. The model presented here accounts for charge transport as well mass transport involving 10 species and 6 homogeneous ... Read More

Isolator Thickness Effect

The use of Aluminum (Al) isolator is a commonly employed mitigation strategy for galvanic corrosion between magnesium alloy (Mg) and mild steel (MS). The present model demonstrates the effect of Al isolator thickness on galvanic corrosion severity using a parametric study. The electrode ... Read More